How To Paint A Peterbilt Truck
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Chapters
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five
Table of Contents -
9
Maintenance-
17
Preventive Maintenance Schedule -
49
Lubricant Specifications -
65
Air System -
74
Brake System -
79
Cab -
90
Cooling Arrangement -
119
Fuel System -
124
Front Beam and Suspension -
128
Heater and Air Conditioner -
131
Noise Emission Control -
139
Rear Axle and Suspension -
144
Steering System -
148
Tires and Wheel -
159
Wheel Begetting -
160
Transmission Maintenance
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165
Information-
167
Consumer Data and Vehicle Identification -
172
Consumer Information -
174
Vehicle Emissions Limited Express Warranty -
175
Your Warranty Rights and Obligations
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Related Manuals for Peterbilt 389 2017
Summary of Contents for Peterbilt 389 2017
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Folio v: Table Of Contents
Contents Safety Emergency Controls Driving Maintenance Data Index... - Page vi Contents ©2017 PACCAR Inc - All Rights Reserved This manual illustrates and describes the operation of features or equipment which may exist either standard or optional on this vehicle. This manual may also include a description of features and equipment which are no longer bachelor or were non ordered on this vehicle.
- Folio 7 Truck Model Example...
- Page 9 MAINTENANCE PREVENTIVE MAINTENANCE SCHEDULE Introduction ....v-nine Maintenance Schedule ... . 5-12 LUBRICANT SPECIFICATIONS Introduction .
- Folio 10 MAINTENANCE AIR System Introduction ....5-57 Air Dryer ....v-60 Air Tanks .
- Page 11 MAINTENANCE ELECTRICAL Electrical Organization ....5-87 Light Bulbs ....five-88 Seedling Specifications .
- Page 12 MAINTENANCE Turbocharger ....5-107 Air Cleaners ....v-108 ServiSignal™...
- Page 13 MAINTENANCE HEATER AND AIR CONDITIONER Introduction ....5-120 Heater....5-121 Air Conditioner .
- Page xiv MAINTENANCE Steering Shaft ....5-138 DRIVELINE Driveshaft Maintenance ... . 5-139 U-Joints ....5-139 TIRES AND Bicycle Tires .
- Folio xv MAINTENANCE CLUTCH Introduction ....5-155 Clutch Adjustment - Normal Clothing ..v-155 (03/17) Y53-6077-1B1...
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Page 17: Preventive Maintenance Schedule
PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE Alert! Alarm! MAINTENANCE Before attempting whatever procedures in If work has to be washed with the SCHEDULE the engine compartment, stop the engine running, always (i) gear up the engine and allow information technology cool downward. parking brake, (2) block the wheels, Introduction components can burn skin on con- and (3) ensure that the shift lever... - Page xviii PREVENTIVE MAINTENANCE SCHEDULE The following pages contain a tabular array Alert! WARNING! of maintenance tasks with the related Disconnect the battery ground strap When working underneath the vehi- intervals for each task on the right whenever you work on the fuel sys- cle without appropriate safety stands side of the table.
- Folio 19 PREVENTIVE MAINTENANCE SCHEDULE interval. Refer to Oil Changes on Off highway is divers for applications page v-51 earlier you put a new where the vehicle may be driven off vehicle into service. the pavement on a regular basis, fifty-fifty • The initial fill of lubricant in if it is an infrequent basis and/or for a manual transmissions must be...
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Page twenty: Maintenance Schedule
PREVENTIVE MAINTENANCE SCHEDULE Maintenance Schedule New Vehicle Maintenance Schedule New Vehicle Maintenance Schedule Afterward Commencement Miles (km) 3,000 Outset Operation\Frequency fifty – 100 2,000 –five,000 500 (800) (80 – 160) (3218) (4800 –8000) Steering Shaft U-Bolts. (OFF-HIGHWAY) Meet Steering Organisation on page 5-136. - Page 21 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Job Frame Fifth Wheel Check the kingpin lock and plate for wear and function; lubricate (NLGI #2 grease). Inspect 5th bicycle operation (shown on page five-113) Frame Fasteners Check for tightness;...
- Page 22 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Chore Forepart Beam Total Vehicle Alignment Check and adjust as required. (Meritor) Steering knuckle Inspect for wear and damage and endplay. Shim or replace spindles, thrust bearings, every bit required (shown on page 5-136).
- Page 23 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Task Front Axle Total Vehicle Alignment Check and accommodate as required. (Dana) Kingpin bushings, thrust Lubricate with approved grease. bearings, and tie rod ball ends (ON HIGHWAY) Kingpin bushings, thrust Lubricate with approved grease.
- Folio 24 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organisation COMPONENT MAINTENANCE TASK Forepart Front end Leap Inspect for cracked leaves, worn bushings, and excessive Break corrosion. Spring Pins and Inspect for worn parts and excessive articulation clearance. Shim Shackles or supersede as required.
- Folio 25 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Arrangement COMPONENT MAINTENANCE Job Drive Beam Beam Housing Visually inspect for damage or leaks. (Dana) Check oil level. Check "cold." Torque the drain plug. Drain the lubricant while warm. Flush each unit with clean Run into information on page 5-53 flushing oil.
- Page 26 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organisation COMPONENT MAINTENANCE TASK Drive Beam Magnetic drain plug and Clean or supplant. (Dana) breather (ON HIGHWAY) Magnetic drain plug Clean or supercede. and breather (OFF HIGHWAY) 5-18 Y53-6077-1B1 (03/17)
- Page 27 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE TASK Drive Beam Axle Housing Check the "cold" fill up level at the differential carrier plug for a (Meritor) pinion bending of less than 7 degrees, or at the axle basin plug for a pinion angle of greater than 7 degrees.
- Folio 28 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE TASK Drive Axle Beam Housing Change the oil in the differential carrier and the hubs, and (SISU) clean the magnetic oil drain plugs. Cheque the wheel bearing hubs and adapt if necessary. Visually inspect for damage or leaks.
- Page 29 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organisation COMPONENT MAINTENANCE Job Rear U-bolts Check the torque. Tighten to specified torque value as Interruption required (shown on page five-133). Frame and crossmember Bank check the torque. Tighten to specified torque value as bolts required (shown on page 5-114).
- Page 30 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Chore Pulsate Slack adjusters Cheque the button rod travel and cheque the control arm for Brakes (All) cracks. Adjust at reline (shown on page 5-69). Lubricate (NLGI #2 grease). Restriction camshaft begetting Check for excessive camshaft paly in the axial and radial directions.
- Folio 31 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Task Disc Brakes Brake pads Inspect; replace equally required. (Bendix®) Brake disc/rotor Inspect for visible cracks, rut checking, galling, or scoring of surface. Check for runout (max allowable is 0.002 in.). Caliper sliding function Ensure caliper slides freely with no obstructions or excessive play.
- Page 32 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organization COMPONENT MAINTENANCE Task Hub, Pulsate, Hubs (non-LMS) Check the bearing endplay and suit as required (shown and Hubcap on page 5-54). Hubs (non-LMS) with Make clean the components and check for excessive article of clothing or outrunner seals damage.
- Page 33 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Job Hub, Drum, Restriction drums Inspect for visible cracks, heat checking, galling or scoring of and Hubcap the braking surface, and for severe corrosion on the outside surface.
- Page 34 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Task Master and Main and auxiliary Inspect for visible impairment, signs of overheating, and leaks. auxiliary transmission and transfer Check the drain plugs for tightness. transmis- example sion Mounting Brackets and Bank check the condition of the fasteners and their torque.
- Page 35 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Job Auxiliary Cotta Transfer Case Inspect: Check oil level; inspect for leaks and any visible transmis- TR2205 damage. sion Fabco Transfer Case Initial oil change: Drain oil while warm; affluent case with gear TC142/TC143/TC170/ oil-uniform fluid;...
- Page 36 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organisation COMPONENT MAINTENANCE TASK Cooling Hoses Check the radiator and heater hoses for leaks. Extended Life Coolant Check the freeze signal (shown on page 5-83). (ELC) Cheque for contagion using exam strips (shown on folio v-82).
- Page 37 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval System COMPONENT MAINTENANCE TASK Tires and Tires Check inflation force per unit area (shown on page v-140). Weekly "cold" using calibrated Wheels gauge Inspect for cuts, irregular wear, missing lugs, sidewall damage, etc. Disc wheels Inspect the bike disc for any cracks or surface irregularities.
- Page 38 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Job Power Reservoir Cheque the fluid level (shown on page 5-55). Steering Reservoir (ON Bleed, supplant the filter, and refill (shown on page 5-55). HIGHWAY) Reservoir (OFF Bleed, supervene upon the filter, and refill (shown on page 5-55).
- Folio 39 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organization COMPONENT MAINTENANCE TASK Ability Draglink tube clamp and Cheque the torque; tighten to specified torque value every bit Steering ball socket required. Pitman arm clamp commodities Check the torque; tighten to specified torque value as and nut required.
- Folio forty PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organisation COMPONENT MAINTENANCE Chore Fuel and Fuel tanks Inspect tanks, brackets, hoses, and fittings for right Tanks location, tightness, abrasion impairment, and leaks; repair or supersede as required. Fuel tank breathers Check for proper office;...
- Page 41 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval System COMPONENT MAINTENANCE TASK Driveshafts Models SPL-ninety, 1710 Lubricate*. and 1810 slip fellow member Inspect. U-joint inspections should and U-joints exist performed every fourth dimension a vehicle comes in for scheduled maintenance.** Model SPL-100 slip Lubricate*.
- Page 42 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organisation COMPONENT MAINTENANCE TASK Driveshafts Models SPL- Lubricate*. 140/140HD/170/ Audit. U-joint inspections should 170HD/250/250HD sideslip be performed every time a members and U-joints vehicle comes in for scheduled (OFF HIGHWAY) maintenance.** Models SPL-140XL/ Lubricate*.
- Page 43 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organization COMPONENT MAINTENANCE TASK Battery Bombardment cables Check the condition of the cables, cushion clamps, nylon necktie Boxes, Tool straps, and routing. Replace a cushion clamp if the rubber Boxes, and has deteriorated.
- Page 44 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organization COMPONENT MAINTENANCE Job Electrical Headlamps Check the aim and accommodate equally required. and lights Warning lights in lite bar Check at the ignition start position to verify bulbs and commuter data brandish function.
- Folio 45 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organisation COMPONENT MAINTENANCE TASK Electrical Power supply harnesses Check for worn or damaged insulation, corroded terminals, and lights (engine, manual, frayed wires, and oil or fluid leaks on the connectors or etc.) wiring.
- Page 46 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Arrangement COMPONENT MAINTENANCE Job Aftertreat- Organization Check for leaks and proper back up (shown on page 5-123). ment Sys- Diesel particulate filter Clean filter. Refer to the Engine Maintenance Manual. Diesel exhaust fluid tank Inspect the tank, straps, brackets, hoses and fittings for chafe impairment, leaks, tightness and fully engaged connectors.
- Page 47 PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval SYSTEM COMPONENT MAINTENANCE Chore Air compressor governor Supercede air strainer. Air lines Check condition and routing to prevent chafing. Arrangement Lubricate (shown on folio v-lx). Inline filters Replace elements or clean with solvent. Air dryer Perform the checks listed (shown on page 5-57).
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Page 48: Condom
PREVENTIVE MAINTENANCE SCHEDULE PREVENTIVE MAINTENANCE (PM) INTERVALS Recommended PM Interval Organization COMPONENT MAINTENANCE Job Engine Basic Engine Maintenance and service interval recommendations are detailed in the engine manufacturer'due south Operations and Maintenance Manual included with the vehicle. The engine manufacturer'south recommendations vary depending engine model. Information is as well available from authorized dealers, the engine manufacturer's authorized service centers, and the engine manufacturer's web site. -
Page 49: Lubricant Specifications
LUBRICANT SPECIFICATIONS LUBRICANT Engine at pinnacle economy and in prolonging its life is proper lubrication servicing. SPECIFICATIONS Proper engine lubrication depends Neglecting this essential aspect of on the outside temperatures where vehicle intendance tin can cost time and money Introduction y'all will be driving. Use the oil in the long run. - Page 50 LUBRICANT SPECIFICATIONS Alarm! Alarm! NOTE Frazzle fumes from the engine Never idle your vehicle for prolonged Keep the engine frazzle organisation contain carbon monoxide, a color- periods of time if you sense that ex- and the vehicle's cab ventilation less and odorless gas. A poorly haust fumes are entering the cab.
- Page 51 LUBRICANT SPECIFICATIONS Piping and Hose Clamps Employ the following table for torque specifications to bank check pipe and hose clamps. Piping and Hose Clamp Torque Values APPLICATION Canonical CLAMP TORQUE Lb-In Radiator and Heat Exchanger Hoses Constant-Torque CT-L 10.two-12.5 90-110 Heater Hoses Constant Tension not required not required...
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Page 52: Primary Lubrication Index
LUBRICANT SPECIFICATIONS Master Lubrication Index Lubricant Symbol Primal MD3 or MERCON®-approved automatic transmission fluid Loftier temperature ball begetting grease. Chevron SRI Mobile Grease HP, Texaco Multifax 2 or equivalent Engine oil for mild to moderate requirements CC/CD Engine oil for severe requirements (MIL-50-2104B /MIL-Fifty-45199B west/ 1.85% max. sulfated ash content) Engine oil meeting API "V engine examination sequence"... - Page 53 LUBRICANT SPECIFICATIONS NOTE The responsibility for coming together these specifications, the quality of the production, and its operation in ser- vice rests with the lubricant supplier. For oil reservoir with side filler plugs (transmission, axles, steering gear boxes, transfer cases, etc.) the oil must be level with the filler opening.
- Page 54 LUBRICANT SPECIFICATIONS Component Lubrication Index Universal Joints Drive Shaft Splines Steering Cavalcade Alternator Bearing Fan Hub Power Steering Reservoir Steering Drag Link Steering Knuckles Leap Pins Clutch Release Bearings Restriction Shoe Anchor Pins Brake Cam Bearings Slack Adjusters Starter Bearings Turbocharger Aneroid H2o Pump Suspension Fittings (other than threaded pins and bushings)
- Page 55 LUBRICANT SPECIFICATIONS Component Lubrication Alphabetize Brake Treadle Hinge and Roller Engine oil Lock Cylinders Lock lubricant Door Hinges Non required - Teflon bushings Door Latches and Striker Plates Polyethylene grease stick Door Weatherstrip Silicone lubricant Hub-piloted Aluminum Wheels Coat the wheel airplane pilot or hub pads with Freylube #3 lubricant (low-cal colored) or Chevron Zinc lube.
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Page 56: Fuller Transmission Lubrication
LUBRICANT SPECIFICATIONS Fuller Manual Lubrication Change and Inspection Off-Highway Utilize Lubrication Refer to the Eaton Fuller transmission Fuller transmissions are designed and so manual for servicing information. that the internal parts operate in a bathroom of oil circulated past the motion of Highway Apply gears and shafts. - Page 57 LUBRICANT SPECIFICATIONS Recommended Lubricants Type Course (SAE) Ambience Temperature Heavy Duty Engine Oil MIL-Fifty-2104B, C, or D; To a higher place 10° F (-12° C) API - SF, or API-CD Above ten° F (-12° C) Below x° F (-12° C) Mineral gear oil with rust and oxidation Above 10°...
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Page 58: Allison Transmission Lubrication
LUBRICANT SPECIFICATIONS Allison Manual Spicer Manual Recommended Lubricants Lubrication Lubrication The lubricants listed below are Lubrication Modify and Inspection recommended, in lodge of preference, It is extremely of import to utilize the • Refer to your transmission for utilise in all Spicer mechanical proper lubricants and maintain the manual (furnished separately) for transmissions, auxiliaries, and... -
Page 59: Oil Changes
LUBRICANT SPECIFICATIONS Type Grade (SAE) Ambient Temperature Synthetic Engine Oil meeting MIL-L-2104D or CD50 MIL-Fifty-46152B, API-SF or API-CD CD30 *Synthetic Gear Oil Meeting MIL-2105C or EP75W90 API-GL5 EP75W140 *EP Gear Oils are not recommended when lubricant operating temperatures are above 230° F (110° C). Oil Changes 24 hours but before 100 hours of Refilling... -
Page 60: Meritor Axle Lubrication
LUBRICANT SPECIFICATIONS Meritor Axle Lubrication Nether Meritor'southward Advanced Lube Rear Drive Axle program, the axles listed Notation below are exempt from an initial Axles utilized in 100% off-highway lubricant change: utilize are not eligible for Meritor's Advertizing- vanced Lube Rear Drive Axle pro- gram. -
Folio 61: Eaton/Dana Axle Lubrication
LUBRICANT SPECIFICATIONS Awarding Blazon Of Lubricant Mileage Interval On Highway Synthetic 240,000 mi. (384,000 km) Constructed with Pump and Filter 500,000 mi. (800,000 km) Mineral Base of operations 120,000 mi. (192,000 km) City Delivery Synthetic 120,000 mi. (192,000 km) Synthetic with Pump and Filter 240,000 mi. -
Folio 62: Wheel Bearing Lubrication
LUBRICANT SPECIFICATIONS • • • Refer to the Eaton Field See your dealer for Refer to the chart beneath for Maintenance Manual for a Eaton-approved lubricant brands. lubricant change interval. item axle for lubricant specifications. Blazon of Lubricant On-Highway Mi. (km) Maximum Modify On/Off Highway Severe Maximum Modify... -
Folio 63: Universal Joint Lubrication
LUBRICANT SPECIFICATIONS Universal Joint Lubrication Steering Gear Lubrication fluid level will lie betwixt the fluid level line and 1/4" above the line. Fluid Refill Refer to the Spicer Universal Joints and Driveshafts service manual and The following recommendations are NOTE lubrication specifications. - Page 64 LUBRICANT SPECIFICATIONS Inspection If incompatible (insoluble) fluids are mixed in a power steering arrangement, Note air bubbles tin can be produced at the Before removing reservoir encompass, interface of the two fluids. This can wipe outside of embrace so that no dirt cause cavitation, which reduces the tin fall into the reservoir.
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Page 65: Air System
AIR Organisation AIR System WARNING! WARNING! Introduction Prior to the removal of whatever air sys- Never connect or disconnect a hose tem component, e'er block and or line containing air force per unit area. Information technology agree the vehicle by a secure ways may whip as air escapes. Never re- Alert! other than the vehicle's ain brakes. - Page 66 AIR Arrangement compressed air then goes to the Alert! Warning! reservoirs to be stored until needed. When you lot operate your air brakes, the Never attempt to disassemble a Completely bypassing a Bendix® stored compressed air flows into the component until you take read and Ad-IS air dryer volition bypass the sys- chambers where it is used to apply understood recommended proce-...
- Page 67 AIR SYSTEM Daily Periodically Alert! • • Bleed moisture from the supply Clean filter screens ahead of the If the supply and service tanks are and service air tanks. valves by removing the screens not tuckered at the recommended and soaking them in solvent. Blow •...
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Page 68: Air Dryer
AIR SYSTEM Air Dryer Twice a Year drain cocks, or valves and checking for presence of h2o. • Maintain the air compressor to The function of the air dryer is to collect forestall excessive oil by-pass. and remove air system contaminants in NOTE Come across your maintenance manual for solid, liquid and vapor course before they... - Page 69 AIR Organisation and not-compressing cycle) in a Overhaul Bendix® AD-IS Series Air Dryer normal fashion or it may exist due to Maintenance intervals typical for Your vehicle may be equipped with a excessive leaks in the air arrangement. on-highway performance would be 2 - three Bendix®...
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Page seventy: Air Tanks
AIR Arrangement Air Tanks components that have typically been basis. Operate air devices daily to installed separately on the vehicle (meet broadcast lubricants within the unit. below for components/areas afflicted): Periodically: Clean filter screens • Pressure protection valves ahead of the valves by removing the screens and soaking them in solvent. -
Page 71: Air Gauges And Air Leaks
AIR SYSTEM Air Gauges and Air Leaks If the light and alarm do not turn off at Caution Your vehicle comes with air force per unit area start-up, practice not endeavour to drive the vehicle Practice not use penetrating oil, brake gauges for two separate systems, until the trouble is found and fixed. -
Page 72: Air Compressor
AIR SYSTEM Air Compressor Start the engine and build up the Operation air pressure level once more. All compressors, regardless of brand Stop the engine, and utilize the or model, run continuously while the brakes fully. Apply the brake pedal engine is running. System pressure and concord it downwards for v minutes. - Page 73 AIR SYSTEM Preventive Maintenance presence of excessive carbon. If excessive carbon is found, clean The following service checks are or supercede the compressor cylinder provided for your information only and head. Also, check compressor should be performed by a certified discharge line for carbon, and mechanic.
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Page 74: Brake System
BRAKE Arrangement BRAKE SYSTEM specifications can affect the whole Caution system. All of the following areas are interrelated and must suit to Restriction Adjustment The air restriction organisation of this vehicle original specifications: was configured for ONE of the fol- lowing operations: tractor or truck, Alert! •... - Page 75 Brake SYSTEM Air Disc Brakes Alert! Alert! Have brake pads inspected by a Do not use brake linings with a thick- Do not apply any replacement part in qualified mechanic for article of clothing at regular ness beneath the specified minimum. the brake organization unless it conforms intervals according to the Preventive Such linings will have lining rivets exactly to original specifications.
- Folio 76 Brake SYSTEM • • Accept a qualified mechanic Chock the wheels. perform a detailed inspection • Temporarily release the parking if the notches are not establish. brakes. The pads and rotors should be measured and compared • Take hold of the caliper and move it. This confronting the manufacturer's movement is Running Clearance.
- Page 77 Restriction System Pulsate Brakes Automated Slack Adjusters Chamber Blazon Stroke Accept restriction drum linings and disc Periodically cheque the Restriction Chamber 36 (rear brakes) one-i/two" - 2-1/4" (38 - 57 mm) brake pads inspected by a qualified Stroke. Supercede the slack adjuster if mechanic for wear at regular intervals proper stroke cannot be maintained.
- Page 78 BRAKE System Warning! Manual adjustment of automated slack adjusters is a dangerous prac- tice that could have serious con- sequences. Information technology gives the operator a fake sense of security about the effectiveness of the brakes. Con- tact the Service Section at your dealership if the stroke exceeds the above specifications.
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Page 79: Cab
Chrome and Aluminum Surfaces • Nether corrosive conditions, such every bit driving on salted roads, clean To prevent rust, continue chromed parts Exterior Maintenance aluminum parts with steam or high clean and protected with wax at all Painted Surfaces pressure h2o from a hose. A times, especially in wintertime weather condition balmy soap solution will assist. -
Page 80: Cleaning, Protecting And Weather Stripping
Cleaning, Protecting and Tail Pipage Surface Cleaning Stainless Steel Weather Stripping Even high quality stainless steel parts WARNING! can rust under prolonged exposure Frequent washings of the vehicle Always permit hot surfaces to cool to salt water, peculiarly when the are required to remove crud and down earlier attempting to work nigh table salt-laden wet is held against... - Page 81 Vehicle Cleaning • Exercise not use whatever solution that can Alert! damage the body paint. Precautions Do not clean the underside of chas- • Most chemical cleaners are sis, fenders cycle covers, etc. Alert! concentrates that require dilution. without protecting your hands and Handle cleaning agents carefully.
- Page 82 Washing the Exterior plated, and polished metal Circumspection surfaces. Begin by spraying water over the Do not aim the water jet directly at dry out surface to remove all loose dirt Rinse surfaces ofttimes while door locks or latch. Tape the key earlier applying the car launder and washing to flush abroad clay that holes to prevent water from seeping...
- Page 83 Cleaning the Chassis Cleaning Interior Vinyl and Annotation Upholstery • Hose clay and crud from the To allow enough time for your truck's • entire chassis. Then, if an oil Wipe vinyl upholstery and lining finish to cure, await at to the lowest degree thirty days leak develops, you lot will be able to with a good commercial upholstery later the date of manufacture before...
- Page 84 Passenger Door Lower View Window Note E'er make sure that a gasket is In that location may be occasions when the installed properly so the cry slots inner view window must exist removed volition exist indexed correctly. The notch for maintenance cleaning and/or in the gasket is to face up frontwards on impairment.
- Page 85 Use the drinking glass stick to leverage the drinking glass out of the seal. Go along this process along the entire forepart edge of the seal until the glass is free. Press and slide the glass into the aft When the forrard edge of the glass portion of the seal to seat information technology.
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Page 86: Safety Restraint Organisation - Inspection
Safety Restraint System - vehicle requires thorough inspection Factors contributing to reduced seat every 20,000 miles (32,000 km). If Inspection chugalug life: the vehicle is exposed to severe environmental or working weather condition, The seat belt system, including • Heavy trucks typically accumulate more frequent inspections may be webbing, buckles, latches, and twice every bit many miles as the... - Folio 87 Inspection Guidelines other parts of the cab interior. Warning! These areas are typical places Follow these guidelines when where the web will experience It is important to remember that whatsoever inspecting for cuts, fraying, extreme cut or chafe. Cuts, fraying, time a vehicle is involved in an ac- or unusual wear of the webbing, or excessive wear would indicate...
- Page 88 occupant restraint organization and can the lord's day's ultraviolet rays. Replace Buckle casting broken. often exist damaged if abused, even the system. Retractor Web Storage for unintentionally. Check operation harm. (located behind to ensure that it is not locked up trim panel) and that information technology spools out and retracts Tethers for web article of clothing and webbing properly.
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Page 89: Windshield Wiper/Washer
Windshield Wiper/Washer be certain it is merely replaced with Washer Reservoir an authorized PACCAR Parts The windshield wiper system is replacement seat chugalug. CAUTION maintenance gratuitous. Check wiper blades Do not employ antifreeze or engine If the inspection indicates that any annually or every 60,000 miles (96,000 coolant in the windshield washer function of the seat belt organisation requires... -
Page ninety: Cooling System
COOLING Organisation COOLING System What to Cheque in an ELC-filled Caution Cooling System ELC Concentration Cooling organization The engine cooling system has very specific maintenance and inspection maintenance Check the level of freeze/boilover requirements. Failure to follow re- protection, which is determined by quirements tin harm the engine. - Page 91 COOLING SYSTEM Desired ELC/Water ratio: Freeze point °F (°C) (-4) (-7) (-nine) (-12) (-15) (-21) (-24) (-31) (-37) (-46) (-54) (-59) (-64) (-57) (-48) (-42) (-34) Items in bold are the recommended levels of concentration. ELC Condition (Contamination and representative for recommended ELC Inhibitor Concentration) test kits, test strips, and laboratory sample procedures.
- Page 92 COOLING Organisation Topping Off NOTE WARNING! If frequent topping off is necessary Removing the make full cap on a hot en- and there are no visible signs of gine can cause scalding coolant coolant leaks when the engine is to spray out and burn you desperately. cold, check for leaks with the engine If the engine has been in opera- operating at normal temperature.
- Page 93 COOLING SYSTEM rate until the surge tank is full (to • Fill the surge tank equally necessary The minimum fluid level is the base of operations of the fill up neck). Information technology may exist to raise the coolant level to ½ in. adamant past the line on the necessary to pause for ane infinitesimal above the "MIN"...
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Page 94: Engine (Block) Heater
COOLING SYSTEM Engine (Block) Heater Utilize a solution of half ethylene glycol antifreeze and half water for all-time Warning! heater performance. Do not use Exercise non use the heater if in that location are more than 65 percent concentration of any signs of problems. Engine block antifreeze, as a shortened heater life heaters tin cause fires resulting in will result. -
Page 95: Electric Organization
ELECTRICAL ELECTRICAL Low Voltage Disconnect (LVD) Run across an authorized dealer if the LVD Purpose fails to reconnect loads during normal Electric Arrangement operation. The LVD may increase battery life WARNING! and foreclose unnecessary jump Circuits Disconnected By LVD Battery posts, terminals and related start atmospheric condition by ensuring that an •... -
Page 96: Light Bulbs
Electrical Light Bulbs Headlight Replacement WARNING! Alert! Do not utilise the Spare Bombardment A and B circuits or other circuits that are Optional HID headlights accept loftier controlled by the LVD to power elec- voltage circuits and should only exist tronic engine controls, ABS circuits, serviced past a trained technician. -
Page 97: Bulb Specifications
Electrical Seedling Specifications Fuses, Circuit Breakers and Headlight Aiming Relays Bulb Location Type of Seedling The headlights were properly aimed at the manufactory to meet safety Low Beam H11-LL (SAE), Fuses, circuit breakers, and relays are Halogen H7 (ECE) (long specifications. - Page 98 Electrical In-Cab Fuse Label 5-xc Y53-6077-1B1 (03/17)
- Page 99 ELECTRICAL Sleeper Fuse Characterization 5-91 (03/17) Y53-6077-1B1...
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Page 100: Fuse Inspection And Replacement
ELECTRICAL Fuse Inspection and Adding Electrical Options Replacement Warning! If a fuse is blown, see What to do if Exercise not add a fuse with a rating fuse or relay blows in the Driving and higher than xxx amps. Follow the Operating Instructions transmission. -
Folio 101: Batteries
Electric Batteries Warning! Note If you are unfamiliar with proper Bombardment Access Never install a circuit billow in a electrical repair practices and pro- excursion that is designated as "fuse- The vehicle is originally equipped with cedures, see your authorized dealer only"... - Page 102 ELECTRICAL In-Cab Battery Box Alarm! WARNING! Your vehicle may exist equipped Supplant just with AGM (Group 31) Electric damage or bombardment ex- with Absorbed Glass Mat (AGM) batteries. Use of other batteries plosion can occur when improperly batteries located in the cab nether the could consequence in acid leaks causing charging batteries.
- Folio 103 ELECTRICAL Removing and Installing Batteries: Warning! CAUTION Be certain all switches on the vehicle Batteries release gases that are Properly secure battery tie downs are turned OFF. flammable. Batteries are equipped and battery box cover when rein- Wait 2 minutes later turning with vent tubes and wink arrestors stalling batteries after service.
- Page 104 Electric Replacing Parts Removed for Follow the procedure below to reinstall WARNING! Access batteries on the vehicle: Fairings not installed properly could Supervene upon battery cover. Place batteries in vehicle and come loose and cause other mo- Install two bolts in step strut. Torque tighten commodities of holding plate.
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Folio 105: Battery Care
ELECTRICAL Battery Care Bombardment Charging Dingy or Loose Connections: improper connections may stop the Regular attention to the charging Except for using small trickle charges catamenia of electrical power to and from the arrangement will aid prolong the service to maintain battery condition, you bombardment. - Page 106 Electric disconnect the bombardment negative positive terminal), could cause a tin can seriously impairment sensitive cable. curt circuit or an explosion. electronic components such as relays, radio, etc., too • Allow no sparks or open flame Charging Reminders as the battery charger. Fast anywhere near the charging area.
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Folio 107: Electrical And Alternator Precautions
ELECTRICAL Electrical and Alternator Slow Battery Charging Alert! Precautions NOTE Always brand sure the battery Have the following precautions to Follow the instructions that come charger is OFF before connecting avoid burning out alternator diodes: with your bombardment charger. or disconnecting the cablevision clamps. To reduce the danger of explosions •... -
Page 108: Remote Keyless Entry
ELECTRICAL Remote Keyless Entry • When charging the battery (installed in the vehicle) disconnect The remote keyless entry organisation the battery cables. may get inoperative due to a key • trick bombardment. If you have bug with Do non contrary the cables of the a primal fob, replace the battery and alternator, starter motor, or bombardment. -
Page 109: Engine Maintenance
ENGINE ENGINE WARNING! NOTE Engine Maintenance Never idle your vehicle for prolonged Continue the engine frazzle system periods of time if you lot sense that ex- and the vehicles cab ventilation haust fumes are entering the cab. organization properly maintained. It is WARNING! Investigate the cause of the fumes recommended that the vehicles ex-... -
Page 110: Engine Lubrication
ENGINE Engine Lubrication Inspection of the Engine Oil Level Make sure that the vehicle frame rails is standing on a flat and level Refer to the engine manufacturer's Notation surface. Engine Operation and Maintenance It takes approximately 15 minutes Manual supplied with your vehicle for Brand sure that the vehicle is for all the oil to run into the sump information nigh draining and refilling... - Page 111 ENGINE Topping Up the Engine Oil Pipe and Hose Clamps Reinstall the dipstick and twist to lock information technology in place. Top up with oil, if necessary, via Utilise the following tabular array for torque the filler opening. Use the correct specifications to check pipage and hose grade in the right quantity.
- Folio 112 ENGINE Pipe and Hose Clamp Torque Values APPLICATION APPROVED CLAMP TORQUE Lb-In Radiator and Heat Exchanger Hoses Constant-Torque CT-L ten.2-12.5 90-110 Heater Hoses Constant Tension not required non required Air Intake Pipes Hullo-Torque HTM-L 11.3-fourteen.2 100-125 7.nine-11.3 70-100 Accuse Air Intake Hoses Flex Seal 667 B9296 fifty-60...
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Page 113: Accessory Bulldoze Belts
ENGINE Accessory Bulldoze Belts Slip the belt effectually the idler pulley attached to the automated You tin extend the reliability and tensioner. service life of your vehicle's bulldoze belts with proper attention to installation, Release the automatic tensioner. and maintenance. Neglect could Cheque the belt alignment on each cause belt failure. -
Page 114: Engine Fan
ENGINE Engine Fan Fan Drive and Blade • With the engine idling and the hood open, stand up at the forepart of Alert! WARNING! the vehicle. Listen for any noises Do not work on the fan with the en- Do not work on the fan with the en- coming from the fan hub. -
Page 115: Air Intake Arrangement
ENGINE Air Intake System Turbocharger Circumspection Engine heat, vibration, and age When servicing the air intake and Do non utilise air intake pipes and con- combine to loosen air intake exhaust systems on a turbocharged nections as a step or to pull your- connections and cause cracks in engine, check the items listed below. -
Folio 116: Air Cleaners
ENGINE Air Cleaners must exist pivoted to provide access for Loftier Frequency Vibration: Vibration servicing the filter element. may betoken turbo rotor imbalance. The following service information is Have your dealer investigate this basic to all air cleaner makes and immediately. -
Folio 117: Servisignal™ Mini Indicator
ENGINE ServiSignal™ Mini Indicator remove and supervene upon the air cleaner Annotation filter chemical element. The ServiSignal™ Mini Indicator is The two forward screws secure the installed on the air cleaner or air CAUTION cover to the base. The two rearmost induction pipe so it has access to screws provide the clamping forcefulness on To preclude possible engine damage, clean filtered air. -
Page 118: Frazzle System
ENGINE Frazzle System Engine Mounting CAUTION The exhaust arrangement is part of the Periodic Inspection: Audit engine Exercise non re-torque or reuse existing racket and emission control system. mounts every lx,000 miles (96,560 flange head bolts. These bolts are Periodically check the exhaust for km). -
Page 119: Fuel Arrangement
FUEL SYSTEM FUEL Arrangement Specification Fuel Filters Use only diesel fuel as recommended Run across Engine Manufacturer'due south Operator Location of Fuel Shut-off past engine manufacturers. Manual provided with this chassis Valves or the instructions provided with a Alarm! Fleetguard filter. Fuel shut-off valves for the fuel A mixture of gasoline or alcohol with crossover line are on the bottom of the diesel fuel fuel in the presence of an ig-... -
Folio 120: Emergency
FRAME FRAME Emergency Welding Welding Precautions In the consequence of emergency welding of a Alert! Introduction frame rail and when welding whatsoever other Frame welding is NOT recom- part of your truck or any component WARNING! mended. The high heat of welding attached to your truck, notice the nullifies the special estrus handling Exercise not cut, splice or weld frame... - Page 121 FRAME weld point as possible. This Painting Fifth Cycle Maintenance ensures maximum weld current Do not electrostatically paint your Proper preventive maintenance is and minimum chance to damage truck or any component on your essential to trouble-costless service and of electrical components on the truck without first removing all of prophylactic functioning of the fifth bike.
- Page 122 FRAME Frame Fastener Torque Every 60,000 miles or 6 months: Standard Grade eight UNF or UNC and Metric Requirements • Refer to specific manufacturer's FAS- TORQUE * Tighten all frame fasteners with a literature for any special TENER torque wrench. Torque specifications Lb-Ft SIZE instructions.
- Page 123 FRAME Sliding 5th Wheels FAS- TORQUE * TENER Lb-Ft SIZE Lubricate bearing surface of support 75-101 55-75 bracket through the grease fittings on the side of the 5th wheel plate. Apply a 163-217 120-160 water resistant lithium-base grease. 352-460 260-340 * ESNA Style Lock Nut, with nylon insert.
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Page 124: Forepart Axle And Suspension
Forepart AXLE AND SUSPENSION Front AXLE AND Kingpin Lubrication Interruption Lubrication SUSPENSION Lubricate with canonical lubricant. Each standard spring anchor pin Lubricate knuckle thrust bearings, has a grease fitting. Pressure level Beam Lubrication knuckle pins, and tie rod ends. See lubricate bound pins as specified. Come across Preventive Maintenance Schedule Preventive Maintenance Schedule on Change bearing lubrication when seals... -
Folio 125: Inspection
Forepart AXLE AND Interruption Inspection Cycle Alignment For all vehicles, mandatory For driving safety and comfort, and maintenance procedures include to prolong the life of your vehicle, information technology retightening all U-bolts and inspecting is of import to accept wheels correctly the pause for loose fasteners, aligned. -
Folio 126: U-Bolt Torque
FRONT Beam AND SUSPENSION U-Bolt Torque Chevron zinc lubricant (SAE xx or 30 Alarm! oils acceptable but non preferred). Information technology is important that U-bolts remain tight. Do non operate the vehicle if the Astringent use of your vehicle volition crusade Alarm! U-bolts are non properly tightened. - Page 127 Front AXLE AND SUSPENSION U-Bolt TORQUE SIZE Lb-Ft DIAME- (Inch Di- mensions) 925-1,060 680-780 one-1/viii i,470- 1,080- one,660 i,220 1-i/4 1,890- 1,390- 2,120 i,560 1-i/2 iii,130- 2,300- 3,860 ii,840 5-119 (03/17) Y53-6077-1B1...
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Page 128: Heater And Air Conditioner
HEATER AND AIR CONDITIONER HEATER AND AIR Special Precautions • Whenever the exhaust organization, CONDITIONER underbody or cab is damaged Alert! To allow for proper performance of the Excessive heat may crusade the pres- Introduction vehicle ventilation system, proceed as surized components of the air con- follows: ditioning arrangement to explode. -
Page 129: Heater
HEATER AND AIR CONDITIONER Heater Air Conditioner generated. If you go aware of a refrigerant leak on your vehicle have • Bank check all heater controls for your arrangement serviced immediately and WARNING! full-range operation. notice the post-obit precautions: The air conditioning system is under •... - Folio 130 HEATER AND AIR CONDITIONER necessary. Small particles may to worsen. Have a qualified be removed with compressed technician correct the trouble. air diddled through the core in the opposite direction of normal air NOTE flow. A leaking evaporator or condenser core cannot exist repaired;...
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Page 131: Controls
NOISE EMISSION Command Racket EMISSION Tampering with Dissonance Control Air Intake Organization Organization Control • Removing or rendering inoperative the air cleaner/silencers or intake Federal law prohibits the following Noise Emission Warranty piping. acts or the causing thereof: Engine Cooling Organisation This section describes responsibilities (1) The removal or rendering for the vehicle noise emissions. -
Page 132: Inspection And Maintenance Instructions
NOISE EMISSION CONTROL Inspection and Maintenance Fuel System • Cutting holes in, or cutting abroad Instructions part of noise insulators. • Removing or rendering engine speed governor inoperative, • Removing hood-mounted noise The following instructions are based on allowing engine speed to exceed insulation. - Page 133 NOISE EMISSION Control Air Intake System Engine Mounted Noise Insulators Exhaust Organisation • • • Do all checks and maintenance Check condition. Is the insulator Check for exhaust leaks, procedures listed in this manual secure? How y'all practice this will which would indicate a leaking under Engine Air Intake System depend on the method of attaching...
- Page 134 NOISE EMISSION CONTROL Joints and Clamps Selective Goad Reduction (SCR) Pipe • • • Check for leaks, and tighten as Cheque SCR canister filter, clamps Check frazzle piping for rust, necessary. Check for deterioration and mounting brackets. Tighten if corrosion, or damage. Replace or dents in pipes and clamps which necessary.
- Page 135 Racket EMISSION CONTROL Diesel Particulate Filters (DPF) Engine Fan and Shroud Hood Insulation Blanket • • Bank check diesel particulate filter Check all fasteners for status WARNING! (DPF), clamps, and mounting and security. Repair or replace Do not work on the fan with the en- brackets.
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Page 136: Dissonance Command System - Maintenance Log
Racket EMISSION Command Noise Control System - Inner Fender Shields and Cab Skirts Maintenance Log • Check all fasteners that hold the fender shields in place. To ensure your vehicles noise control requirements are maintained, record • Bank check fender shields for tire maintenance checks. - Folio 137 Dissonance EMISSION Command Dissonance Control System - Maintenance Log Recom- Repair Repair Work Piece of work mended Date & R.O. Date & R.O. Component Facility & Facility & Interval Performed Performed Location Location (Miles) Exhaust 25,000 Organization Routing Integrity Shutters 25,000 Shrouds Hood x,000 Insulation...
- Page 138 Noise EMISSION Control Recom- Repair Repair Work Work mended Date & R.O. Date & R.O. Component Facility & Facility & Interval Performed Performed Location Location (Miles) Clutch Type 10,000 Fan Drive five-130 Y53-6077-1B1 (03/17)
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Page 139: Rear Beam And Suspension
REAR AXLE AND SUSPENSION REAR Axle AND Alarm! WARNING! SUSPENSION Failure to maintain the specified Do not operate the vehicle if the torque values or to replace worn U-bolts are not properly tightened. Full general Maintenance parts can cause component system Loose U-bolts will cause the beam failure, possibly resulting in an air-conditioning- to non be properly secured to the... -
Folio 140: Visual Inspection
REAR AXLE AND SUSPENSION Visual Inspection Rear Suspension Fasteners • Visually check for loose or missing fasteners, cracks in hanger, or For all vehicles, mandatory To maintain the performance of the axle connection brackets. maintenance procedures include air suspension, check fastener torque retightening of U-bolts and consummate •... - Page 141 REAR AXLE AND Suspension U-Commodities Torque Rear Pause U-Bolts, Grade 8 NOTE (lubricated*) NOTE Whenever possible, torque all fas- To ensure an authentic torque read- teners on the nut end, not the bolt U-BOLT TORQUE** SIZE ing, use properly maintained and head.
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Page 142: Rear Beam Lubrication
REAR Beam AND Pause Rear Axle Lubrication ensures proper adjustment of the Notation U-commodities and bound assembly. Check oil level with the vehicle parked In all cases, lubricant supplier as- on level ground and the fluid warm. WARNING! sumes full responsibility for the per- The level should exist even with the formance of their product, and for Practise non replace U-bolts and nuts with... -
Page 143: Rear Axle Alignment
REAR Beam AND SUSPENSION Rear Axle Alignment Dana Spicer and Fabco All Vehicles with Dana Spicer No initial drain is required on Dana and Fabco Axles: See Preventive Continual road shock and load Spicer axles that are factory filled with Maintenance Schedule on page five-12. -
Page 144: Steering System
STEERING Organisation STEERING Organisation • wheels out of alignment Alarm! • Power Steering Do not operate the vehicle if the cycle bearings improperly steering organization is non working prop- adjusted Oil (under low pressure) provides the erly. You could lose control of your If you cannot right the problem, power to operate the steering gear. -
Folio 145: Fluid Level And Refill
STEERING Organization Fluid Level and Refill • Draglink tube clamp: Bank check for • Maximum/Minimum level is looseness or interference. indicated on the reservoir. These Have the power steering fluid and same levels are as well indicated by • filters changed at an authorized dealer. Brawl joints and steering U-joints: ii lines on the dipstick in the Check for looseness. -
Folio 146: Steering Shaft
STEERING System Steering Shaft between the Maximum and Alarm! Minimum level indicators. The following are common torque If this chassis is equipped with an Fluid Filter Replacement specifications for nearly steering shafts. electronic stability organisation (ESP) and any office of the steering system (e.g., •... -
Page 147: Driveshaft Maintenance
DRIVELINE DRIVELINE U-Joints For SPL170XL and SPL250XL, the U-joint lube interval changes after the Driveshaft Maintenance initial lube at 350,000 miles. Subsequently the first lube interval, the U-joint The slip joints and universal joints of needs lubrication every 150,000 miles. the driveshaft should be lubricated Inspection of the U-joints is the aforementioned periodically. -
Page 148: Tires And Bicycle
TIRES AND WHEEL TIRES AND Bicycle Regular, frequent inspection and the Checking Aggrandizement Pressure right care will give you the assurance Give your tires a visual test every solar day, of prophylactic and reliable tire functioning. Tires and bank check inflation with a approximate every Here are some tips on maintaining week: your tires. - Page 149 TIRES AND WHEEL Underinflated Tires WARNING! WARNING! Low pressure level is a tire'southward worst enemy. Practise non operate a vehicle with under- Practice not effort to enhance the vehicle to Underinflation allows tires to flex inflated tires. The extra heat caused remove or install a damaged tire and improperly, causing high temperatures by underinflation can cause sudden...
- Folio 150 TIRES AND WHEEL Overloaded Tires Overloading your truck is as damaging Proper-Aggrandizement: Over-Inflation: to your tires every bit underinflation. The the right contour reduces the tread following chart shows how fail or for full contact with contact area with deliberate corruption tin can affect the life of the route.
- Folio 151 TIRES AND WHEEL Overinflated Tires Matching Tires Alert! Too much air pressure reduces the tire Be sure to purchase matched tires for Do not install regrooved or rein- tread contact area and results in rapid your vehicle, peculiarly on the rear forcement-repaired tires on steering wear in the center of the tread.
- Page 152 TIRES AND WHEEL Replacing Tires Greenhouse Gas Certified Tires Alarm! Forepart: Replace front tires when less Replacing a tire that is greenhouse Practise not replace original equipment than 4/32 in. of tread remains. Cheque gas certified. tires with load ratings less than the at three places every bit spaced effectually original tires.
- Folio 153 TIRES AND Wheel Tire Chains Speed Restricted Tires Maintaining a greenhouse gas certified tire. If you need tire chains, install them on Warning! both sides of each driving axle. This vehicle may be equipped with In order to limit the rolling resistance of speed restricted tires.
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Folio 154: Wheel Mounting And Fastening
TIRES AND Bike Bicycle Mounting and Bicycle Cap Nut Torque WARNING! Fastening At the first scheduled lube interval, Never apply oil or grease on studs or take all wheel cap nuts torqued to Subsequently the vehicle travels about 50 to 100 nuts;... - Folio 155 TIRES AND Bike Wheel and NUT STUD SIZE TORQUE FOR INNER and OUTER CAP NUTS and RIM CLAMP Nuts CONFIGURATION Lb-Ft Hub-Piloted Disc-Type Cycle M22-1.five 610-680 450-500 w/Two Slice Flanged Cap Nuts: Steel or Aluminum Wheel PHP-10; Budd Uni-Mount-ten; WDH-8 Stud Backnuts (when used) 3/4-sixteen 240-270...
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Folio 156: Cycle Replacement With Disc Brake Selection
TIRES AND Wheel Wheel Replacement with WARNING! Disc Restriction Option Tighten bike cap nuts properly. If they are not tightened properly, Alert! cycle basics could somewhen cause Use simply the wheel brand, size and the wheel to become loose, to fail, Nut Tightening Sequence for Stud part number originally installed. - Page 157 TIRES AND Bike with the disc brake assembly. When Alarm! Alert! installing whatsoever replacement wheel, always inspect the tires/wheels to If the hood falls, anyone under it Improperly mounting and demount- ensure at that place is adequate clearance could be injured. Always make certain ing tire and rim assemblies is dan- between other vehicle components.
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Page 158: Disc Wheels
TIRES AND Bike Disc Wheels WARNING! Utilize the right components and tools when working on wheels. Grooves in the wheel disc or other damage to the disc can weaken the bicycle and cause it to eventually come off. This could crusade you lot to lose control of your vehicle, and may result in an blow. -
Page 159: Cycle Begetting
Bike BEARING Wheel BEARING Bike Bearing Adjustment For rubber, reliable functioning and adequate service life, your cycle bearings must be adapted properly at the recommended intervals. Contact your authorized dealer to make sure the wheel bearings are properly adjusted. 5-151 (03/17) Y53-6077-1B1... -
Page 160: Maintenance
Transmission MAINTENANCE Transmission Oil Change For more details, please refer to MAINTENANCE the maintenance department in the Change fluid according to alter transmission manufacturer'south transmission procedures specified in the Introduction or service literature. Transmission Service Manual. Use the recommended types of oil Proper maintenance of the CAUTION as specified in the Functioning and... -
Folio 161: Manual Lubricants
Transmission MAINTENANCE Manual Lubricants Service Intervals Standard Transmission Oil Level Manual Manual For recommended types and brands NOTE Manual transmissions are designed so of all lubricants, see the transmission The vehicle must be parked on level that the internal parts operate in a bath manufacturer's Service Transmission and ground. -
Page 162: Automatic Transmissions
TRANSMISSION MAINTENANCE Automatic Transmissions Automated Manual Oil Level Service Intervals Note Cheque daily with engine idling. See The vehicle must be parked on level Preventive Maintenance Schedule on ground. page 5-12 for service intervals. See the Transmission Operator's Transmission for information on checking the transmission oil level. - Page 163 CLUTCH CLUTCH Clutch Adjustment - Normal When the clutch wears, the release bearing gradually moves toward the Vesture engine, decreasing free pedal and free Introduction travel. When all costless pedal and free Clutch pedal gratuitous travel is usually i iii/4 travel are gone, the clutch requires in.
- Folio 164 CLUTCH Clutch Linkage This vehicle is equipped with a rod and lever mechanical clutch linkage. Lubricate each pivot point on the clutch linkage. five-156 Y53-6077-1B1 (03/17)
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Page 165: Information
INFORMATION CONSUMER INFORMATION AND VEHICLE IDENTIFICATION Vehicle Identification ....6-3 General VIN Information ... . . 6-iii Component Identification. - Page 166 Information PACCAR Responsibilities ... 6-xiv Warranty Limitations....6-xiv Y53-6077-1B1 (03/17)
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Page 167: Consumer Information And Vehicle Identification
J = 2018 M = 2019 The Vehicle Identification Number is L = 2020 on the Peterbilt labels on the left mitt door post. The VIN contains 17 digits. M = 2021 The 10th digit is the code for the model Glider Kit Identification year of your vehicle. - Page 168 CONSUMER INFORMATION AND VEHICLE IDENTIFICATION Chassis Number Certification Labels Components and Weights Label The Chassis Number refers to the last Your vehicle data and The Components and Chassis Weight vi characters of the VIN. This number specifications are documented on Label is located on either the driver's volition let your dealer to identify your labels.
- Page 169 CONSUMER INFORMATION AND VEHICLE IDENTIFICATION Tire, Rim and Weight Rating Information Noise Emission Label WARNING! Characterization The Noise Emission Label is located Do not exceed the specified load rat- The Tire, Rim and Weight Rating in the driver's side door frame. It ing.
- Page 170 CONSUMER Information AND VEHICLE IDENTIFICATION Federal Safety Standard Greenhouse Gas Certification Emission Emissions Related Certification Label Control Components This vehicle may be equipped with Identifier The NHTSA regulations require a label components that are identified as VSL, VSLS, Engine Software certifying compliance with Federal Greenhouse Gas Certified components VSLE, or...
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Page 171: Component Identification
CONSUMER Data AND VEHICLE IDENTIFICATION Component Identification Axle Specification Number, usually stamped on the right rear side of Each of the major components on the axle housing. This number your vehicle has an identification label identifies the complete axle. or tag. For easy reference, record component numbers such as, model, Axle Housing Number Tag, normally series, and assembly number. -
Page 172: Consumer Information
CONSUMER Information CONSUMER How to Order Parts NHTSA Consumer Information Information Replacement parts may be obtained from an authorized dealership. If you believe that your vehicle has Federal Safety Standard a defect, which could cause a crash Certification Label When y'all order, information technology is IMPORTANT or could cause death or personal that you accept the following information injury, you should immediately inform... -
Page 173: Canadian Consumer Information
CONSUMER INFORMATION Canadian Consumer Toll Free 888-327-4236 Information (800-4249153 TTY) viii:00 am to 10:00 pm ET Monday-Friday Canadian customers who wish to report a safety-related defect to Transport Office of Defects Investigations/CRD Canada, Defect Investigations and NVS-216 Recalls, may telephone the toll free 1200 New Jersey Ave SE. -
Folio 174: Vehicle Emissions Express Express Warranty
VEHICLE EMISSIONS Limited EXPRESS WARRANTY VEHICLE EMISSIONS LIMITATIONS LISTED Higher up. This OR LOST PROFITS; VEHICLE Vehicle Emissions Limited Express DOWNTIME; Advice Express EXPRESS Warranty relating to original equipment EXPENSES; LODGING AND/OR WARRANTY tires begins on the appointment of delivery of Repast EXPENSES;... -
Page 175: Greenhouse Gas (Ghg) Components Other Than Tires
VEHICLE EMISSIONS LIMITED Express WARRANTY Greenhouse Gas (GHG) Your Warranty Rights and vehicle and its tires. PACCAR does non warrant wearable and tear of the tires. Components Other Than Obligations Tires This vehicle is warranted for components that direct affect the This GHG vehicle Warranty applies to manufacturers greenhouse gas (GHG) the vehicle (time to come, vehicle) certified... -
Folio 176: Manufacturer's Warranty Coverage
VEHICLE EMISSIONS Express Express WARRANTY Manufacturer's Warranty Possessor's Warranty programming) or using non-Original Equipment replacement parts. Coverage Responsibilities If at that place are whatsoever questions This warranty coverage is provided for The vehicle possessor is responsible for regarding these warranty rights five years or 100,000 miles (160,000) performing required maintenance that and responsibilities, please contact km, whichever first occurs, from the... -
Page 177: Replacement Parts
VEHICLE EMISSIONS Limited Express WARRANTY Replacement Parts and other losses resulting from a the emission command parts performed Warrantable Condition. by a facility other than an authorized PACCAR recommends that any PACCAR dealer and may elect to Owner is responsible for maintaining service parts used for maintenance, use parts other than new or 18-carat all emissions related engine and... - Page 178 VEHICLE EMISSIONS LIMITED EXPRESS WARRANTY PACCAR Responsibilities Warranty Limitations adequate coolants or lubricants; overfueling; overspeeding; lack of The warranty coverage begins when Sole and sectional remedy against maintenance of cooling, lubricating the vehicle is delivered to the get-go PACCAR and the Selling Dealer or intake systems;...
- Page 179 VEHICLE EMISSIONS Express Limited WARRANTY GHG specific settings prior to the WARRANTIES MADE Past PACCAR IN VEHICLES OR Belongings, GHG related expiration mileage for REGARD TO THIS VEHICLE. ATTACHMENTS, TRAILERS AND each arrangement volition void GHG warranty CARGO; LOSS OR DAMAGE THIS Limited GHG WARRANTY and potentially cause the vehicle TO PERSONAL CONTENTS;...
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Page 181: Index
Index Index 5th wheel principal air force per unit area guess..5-63 Battery chargning ....five-97 maintenance ....five-113 secondary air pressure gauge . - Page 182 Alphabetize Cleaning vinyl and upholstery ..5-75 Drum brakes engine mounting....5-110 Cleaning, protecting and weather maintenance ..... 5-69 exhaust system .
- Page 183 Index Front axle and suspension Headlight replacement ... . v-88 air cleaners ..... five-108 maintenance .
- Folio 184 Alphabetize maintenance schedule ..5-12 stainless steel....5-72 Meritor axle lubrication..5-52 steering and driveline .
- Page 185 Index Overloaded tires ....5-142 Rear break U-bolt torque fluid level and refill ... . . five-137 Possessor'due south Warranty Coverage .
- Page 186 Alphabetize identification ..... . .6-vii lubricants......5-153 Warranty maintenance .
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